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Furnace to heat pump conversion in Boston, MA

Take out the gas or propane furnace and heat and cool through the same ducts with a heat pump.

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New heat pump air handler on the supply plenum where a gas furnace stood in a Boston-area basement, with the capped gas stub beside it
SizedFrom a room-by-room load calculation at your town's design temperature
MeasuredDuct static pressure and airflow before and after
TestedNitrogen pressure test and deep vacuum before the charge
In writingEquipment, duct work, electrical and permits listed line by line

What a furnace to heat pump job in West Medford looks like

The gas furnace with its AC coil, before removal, West Medford, Medford
The gas furnace with its AC coil, before removal
Heat pump air handler on the old plenum, gas branch capped, West Medford, Medford
Heat pump air handler on the old plenum, gas branch capped

The house and the furnace

A 1930s colonial in West Medford, about 1,750 square feet, with a 24-year-old gas furnace and a 15-year-old AC coil sitting on it. The furnace's inducer motor is failing. The owners prefer to put the repair money toward a heat pump, but they are keeping the gas range and water heater.

Measured, then decided

The load comes to 33,800 BTU an hour at 7°F, far under the furnace's 88,000 BTU input, so one 3-ton cold-climate unit carries the house. Static pressure reads 0.74 inch on a single stair-hall return. Dual fuel with a new furnace is allowed in Medford and is priced too; the owners choose to drop gas heat.

What changes in the basement

Furnace and coil come out, refrigerant is recovered, and a licensed gas fitter caps the furnace branch. The air handler with 8 kW of strips goes on the old plenum, a second return goes into the dining room, and the 150-amp panel takes two new circuits once the load calculation clears it. The outdoor unit stands along the driveway.

The chimney and the checks

With the furnace gone, the gas water heater is left venting alone into a flue sized for two appliances, so a 26-foot aluminum liner goes in and the draft is tested. The charge is weighed for the 28-foot line set, static reads 0.47 inch, and backup heat locks out above 15°F.

Project facts
ServiceFurnace to heat pump conversion
WhereWest Medford, Medford
House1930s colonial, about 1,750 sq ft
Before24-year-old gas furnace with a 3-ton AC coil
After3-ton cold-climate heat pump, second return, lined chimney
Price$22,600 before rebates
Time on siteThree working days

The furnace is past 20, a repair quote just landed, and you’re wondering whether that money belongs in a heat pump instead. Clement Boston Heat Pumps handles the furnace to heat pump conversion across Boston and nearby towns: the gas or propane furnace comes out, and a cold-climate heat pump heats and cools through the same ducts.

Our typical range on ducts we can reuse is $15,000 to $28,000 and up, before rebates. We’ll also tell you straight where a heat pump costs more to run than gas, because at today’s rates it usually does.

Repair the furnace, or convert now?

Convert when the furnace or the AC is near the end anyway, or a big repair is on the table. A young furnace with a working AC rarely justifies pulling it early.

Good times to switch

  • The furnace is 20 or more years old and needs an inducer motor, a control board or a heat exchanger.
  • The central AC is failing too, or the house never had one.
  • You want off gas, or you’re renovating in a town that limits new fossil-fuel equipment.

When waiting makes sense

A furnace under ten years old with a sound AC. Then dual fuel when the AC fails, or a full conversion later, gets value from what you already paid for. If only the AC is failing now, read replacing AC with a heat pump.

What changes in the basement

The furnace and the AC coil sitting on it come out. A heat pump air handler of about the same footprint takes their place on the supply plenum, carrying its own coil, variable-speed blower and electric backup strips.

  • Gas line. A licensed gas fitter caps the furnace branch under a gas permit. The meter stays if the range or water heater still burns gas.
  • Venting. The furnace flue is abandoned. A gas water heater left on the same chimney gets checked for venting alone, and often needs a liner.
  • Condensate. A high-efficiency furnace already drains to a pump or floor drain, which the air handler reuses with a float switch. An older 80% furnace never needed one, so a drain gets added.
  • Electrical. The furnace ran on a 120-volt circuit. The air handler’s strips and the outdoor unit need 240-volt circuits, so we check panel space and the service size.
  • Outdoor unit. Usually near where the AC condenser sat, raised on a stand above drifting snow.

Your ducts were built for hot air

A gas furnace delivers air somewhere around 120°F to 140°F. Heat pump air leaves the registers cooler, so the system moves more of it to deliver the same heat, and that’s where furnace ductwork shows its limits.

We measure static pressure across the furnace before pricing. A reading near the air handler’s limit means noise, weak flow at the far registers and lost capacity. A single undersized return is the usual cause, and in two-story houses the upstairs often gets thin supply. The ductwork page covers the fixes.

What will feel different

Registers deliver mild air for longer stretches instead of hot blasts. The rooms stay more even, but a hand over a register feels cooler than it did. Set the thermostat and leave it; deep night setbacks make the backup strips do the catching up each morning.

Running cost against gas, plainly

Natural gas is the cheapest common heating fuel per unit of heat in Greater Boston. A heat pump on the winter heat pump rate narrows the gap, but most gas households shouldn’t expect lower heating bills from the switch alone.

People convert anyway for other reasons: central cooling from the same system, a furnace and AC both near the end, or wanting off gas. Propane is a different story, since it costs well more than gas for the same heat. Our heat pump vs gas furnace guide puts numbers on it.

Your electric company matters

Eversource’s seasonal heat pump rate lowers distribution and transmission charges from November through April; National Grid’s lowers distribution only. The same house with the same heat pump gets a different winter bill in Medford, on National Grid, than in Newton, on Eversource.

Rebates for gas and propane homes

Gas-heated homes reach Mass Save’s heat pump rebates through their gas company, such as National Grid or Eversource gas. Propane homes go through their electric company. Taking the furnace out opens the whole-home path; keeping it opens partial-home.

Your setup Rebate path
Gas furnace removed, gas line capped Mass Save whole-home rebate, per ton
Gas furnace kept as backup on integrated controls Mass Save partial-home rebate, per ton
Gas heat in a light plant town such as Belmont or Braintree Mass Save through your gas company; some light plants also pay gas switchers
Propane furnace removed Mass Save whole-home through Eversource or National Grid electric

Per-ton rates drop on January 1, 2027, and whole-home also asks for proof of weatherization. Our rebate guide has the amounts.

If you’re renovating

In Cambridge, Arlington, Brookline, Newton and Lexington, a major renovation can’t add new fossil-fuel equipment, so a replacement gas furnace is off the table there. In Medford, Watertown and Bedford, dual fuel is still allowed.

Sizing it smaller than the furnace

Most furnaces carry far more capacity than the house needs. We size the heat pump from the load calculation, not the furnace label, and check the unit’s output at 5°F against the coldest-night load.

An oversized heat pump short-cycles and leaves summer air damp; an undersized one leans on the strips. The right size can land well below the old furnace’s rating, which also keeps the airflow within what your existing ducts can carry.

How long the house is without heat

A single-system furnace conversion usually takes two to four working days on site once permits are in hand. The heat is off from the morning the furnace comes out until the new system is commissioned, normally a day or two.

In winter we plan the removal for a milder stretch and bring the air handler up the same day the furnace leaves. The installation process guide walks through each day, from the gas cap to the airflow readings.

What's included

Your gas furnace is near the end. Three ways to replace it

Heat pump, furnace goneHeat pump with a new furnace (dual fuel)New furnace and AC
Gas billHeating part gone; the meter stays only for a range or water heaterSmaller, mostly in the coldest weeksUnchanged
Running cost per unit of heatUsually above gas, narrowed by the winter heat pump rateGas in deep cold, heat pump the restGas, the lowest-cost common fuel
Mass Save pathWhole-home rebate through your gas sponsorPartial-home rebate with integrated controlsNo heat pump rebate
Gas equipment to serviceNone for heatA furnace, every yearA furnace, every year
CoolingFrom the heat pumpFrom the heat pumpFrom the new AC

Related resources

How a job runs

First call

You tell us what heats and cools the house now, which rooms aren't working, and roughly where the house is.

Home visit

We measure the house for a load calculation, test the ducts, check the panel and look for an outdoor spot.

Written estimate

Equipment, duct changes, electrical, permits and the rebate path, line by line, with our price.

Install

Permits first, then the work: usually two to five working days on site.

Commissioning

Pressure test, vacuum, charge by weight, airflow and controls set before we call it done.

Is your furnace near the end?

Send the furnace's age and a winter gas bill. We'll measure the house and price the heat pump beside the dual-fuel option.

Furnace to heat pump conversion: questions

Will my gas bill go away after the furnace comes out?

The heating part does. If the range, dryer or water heater still burns gas, the meter stays and so does its monthly customer charge. Once nothing in the house uses gas, the gas company can shut off and remove the meter.

Will a heat pump cost more to run than my gas furnace?

Per unit of heat, natural gas is the cheapest common fuel around Boston, and a heat pump usually costs somewhat more to run than an efficient gas furnace, even on the winter heat pump rate. Cooling from the same system, the rebate and an old furnace's real efficiency change the picture, so we run it with your bills.

Is a propane furnace handled the same way?

The work is the same. The propane supplier takes back its tank, the rebate runs through your electric company's Mass Save sponsor, and the running-cost case is stronger, because propane costs well more than natural gas for the same heat.

Can the AC coil on top of my furnace stay?

Rarely. A heat pump needs an indoor coil rated for heating and matched to the outdoor unit, so the new air handler brings its own. The furnace and the old coil come out together, with the refrigerant recovered.

What happens to the chimney when the furnace is gone?

If a gas water heater shared the flue, it now vents alone into a chimney sized for two appliances, where exhaust can cool, condense and draft poorly. We check it on the first visit, and the usual fix is a liner sized for the water heater, priced as its own line.

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Get an estimate for furnace to heat pump conversion

Tell us what heats it now and which rooms aren't working. We'll measure, lay out the system and the ducts, and put the plan and the price in writing.

Step 1 of 2

The house and the work