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Electrical panel upgrade for a heat pump in Boston, MA

A service load calculation first, and a 200-amp upgrade only when the heat pump and the house need it.

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New 200-amp electrical panel with its door closed on a plywood backboard in a Boston basement, with a disconnect beside it
SizedFrom a room-by-room load calculation at your town's design temperature
MeasuredDuct static pressure and airflow before and after
TestedNitrogen pressure test and deep vacuum before the charge
In writingEquipment, duct work, electrical and permits listed line by line

A typical Arlington Heights panel upgrade

The old 100-amp panel before the upgrade, Arlington Heights, Arlington
The old 100-amp panel before the upgrade
New 200-amp panel with new conduit for the heat pump circuits, Arlington Heights, Arlington
New 200-amp panel with new conduit for the heat pump circuits

The house and the panel

A 1930s colonial in Arlington Heights is trading its gas furnace for a 3-ton whole-home heat pump with 10 kW of backup heat. The basement holds a 100-amp panel with all 20 spaces used, two breakers sharing a slot, and an electric range and dryer already on it.

What the numbers say

Our service load calculation adds the heat pump, its strips, the range, the dryer and the rest of the house, and lands near 128 amps. A 5 kW strip with load management might squeak by, but it leaves nothing for the EV charger the owners plan. So the service goes to 200 amps.

Upgrade day

With Arlington's permit in hand, Eversource disconnects the overhead drop in the morning. A new meter socket, service cable, 40-space panel, two ground rods and a water pipe bond go in, every circuit moves over and gets labeled, and the heat pump circuits run to a disconnect outside. The town's inspector signs off, then Eversource reconnects.

What it doesn't change

The upgrade replaces the service and panel, not the wiring in the walls. A few ungrounded two-wire circuits upstairs move to the new panel as they are, and the estimate lists them as separate work. The heat pump install follows the next week on a service with room to spare.

Project facts
Service200-amp service upgrade for a heat pump
WhereArlington Heights, Arlington
House1930s colonial, about 1,700 sq ft
Before100-amp service, full 20-space panel
After200-amp service, 40-space panel
Price$5,480, utility work separate
Time on siteOne day, power off about eight hours

The heat pump needs two new 240-volt circuits, and the panel in the basement is a full 100-amp box with two breakers already sharing a slot. Clement Boston Heat Pumps handles the electrical panel upgrade for a heat pump as part of the install, but only after a load calculation shows the service is too small.

Plenty of 100-amp houses carry a heat pump without one. When an upgrade is needed, our typical range is $3,000 to $6,500 for the customer-side work; the utility’s part is separate.

Do you need 200-amp service for a heat pump?

Not always. The answer comes from adding up what the whole house draws, not from the heat pump alone, and the backup heat strips are what pushes most 100-amp services over.

What the calculation adds up

We run the service load calculation the electrical code lays out: lighting and outlets by floor area, kitchen and laundry circuits, the range, dryer and water heater, and the heat pump with its backup heat. Heating and cooling don’t both count, because they never run at the same time.

Why the backup strips matter

A 3-ton heat pump draws modestly. The electric strips in the air handler draw far more: 10 kW pulls about 42 amps at 240 volts. On a cold night they can run with the heat pump, oven and dryer: that’s the load the service carries. Our aux heat guide explains when the strips come on.

What happens on the first visit

The panel check is part of every heat pump visit. We open the cover, count spaces, read the main breaker and look at the grounding, then run the numbers with the system we’re proposing.

  • Service size. The main breaker, the meter socket rating and the service conductors. A 100-amp breaker on wire rated for 60 amps is a 60-amp service.
  • Space. A heat pump needs a two-pole breaker for the outdoor unit and another for the air handler. Tandem breakers and two wires under one screw mean the panel is already out of room.
  • Condition. Scorched bus bars, breakers that don’t match the panel’s listing, and missing grounding all go on the estimate.
  • What’s on the house. An electric range, dryer, water heater, EV charger or well pump, and anything you plan to add.

If the service has room, the estimate says so and the circuits are part of the heat pump price. If it’s close, we lay out the options side by side before recommending an upgrade.

Ways to keep the service you have

When the numbers are close, a smaller strip or a load-management device can keep the existing service. Both trade some backup capacity or convenience for a smaller bill up front.

Smaller backup heat

A cold-climate heat pump that carries the design-night load by itself needs far less strip heat. Dropping from 10 kW to 5 kW cuts about 21 amps from the calculation. Our sizing guide shows how the heat pump’s capacity at 5°F decides how much backup a house needs.

Load management

A load-management device watches the service and pauses a big load, such as an EV charger or a water heater, while the heat pump and strips run. Where the wiring inspector accepts it, the calculation counts that control, and a 100-amp service can stay.

What a service upgrade involves

The utility cuts power at the drop, the meter socket, service conductors and panel are replaced, the town’s wiring inspector signs off, and the utility reconnects. Plan on the power being off for most of one working day.

  1. Permit. An electrical permit from your city or town. In Boston a service upgrade costs $20 plus $0.25 per amp, so $70 for 200 amps. Cambridge charges $10 per 100 amps of service.
  2. Utility booking. Eversource or National Grid sets the disconnect and, after inspection, the reconnect.
  3. The swap. New meter socket, service entrance cable, a 200-amp panel, ground rods and the water pipe bond. Every existing circuit moves over with its own breaker and label.
  4. Inspection and reconnect. The municipal wiring inspector checks the work, then the utility reconnects and seals the meter.

Utility fees and any work on the utility’s side, such as a new overhead drop or a meter moved outdoors, sit outside our range and appear as their own lines on the estimate.

How often it comes up in Boston

From November 2021 through October 2026, Boston issued about 1,560 permits naming a heat pump for heating. 188 of them describe a service upgrade or change: roughly one in eight.

Circuits and the outdoor disconnect

Every heat pump gets its own circuits and a disconnect at the outdoor unit, upgrade or not. Their size comes from the nameplate, not the tonnage.

The nameplate lists a minimum circuit ampacity and a maximum fuse or breaker size; the wire and breaker are chosen between them. The disconnect sits within sight of the outdoor unit so a technician can kill the power while working on it, and the air handler gets its own circuit sized for its strips.

Where your town and utility change the steps

The work is the same everywhere; the permit office, the fee and the utility on the other end of the drop differ.

  • Eversource towns such as Arlington, Newton and most of Boston: Eversource disconnects and reconnects after the town’s inspection.
  • National Grid towns such as Quincy, Malden and Lynn: the same sequence through National Grid.
  • Light plant towns such as Belmont, Braintree and Reading: the town utility handles the meter side.

What a panel upgrade doesn’t fix

A new panel and service change what comes into the house. They don’t change the wiring inside the walls.

If the house still has knob and tube or ungrounded two-wire circuits, those circuits move to the new panel as they are. The new panel doesn’t remove them, and it doesn’t decide what an insurer will accept. We note what we see on the estimate, and rewiring is its own job.

Pricing it with the heat pump

The cost guide shows how the electrical line sits beside the whole-home heat pump price.

What's included

Where the panel check can lead

Use the panel you haveSmaller backup heat or load management200-amp service upgrade
When it fitsThe calculation fits the service with room leftThe service is close and the house can live with less backup or shared loadsThe calculated load runs past the service size
What changesTwo new 240-volt circuits and a disconnectSmaller heat strips, or a device that sheds a load while the heat pump drawsMeter socket, service conductors, panel and grounding
Utility involvementNoneNoneDisconnect and reconnect after the wiring inspection
CostPart of the heat pump pricePart of the heat pump price, plus any deviceOur typical range is $3,000 to $6,500
Room for later loadsDepends on the spaces leftLittleRoom for an EV charger or induction range

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How a job runs

First call

You tell us what heats and cools the house now, which rooms aren't working, and roughly where the house is.

Home visit

We measure the house for a load calculation, test the ducts, check the panel and look for an outdoor spot.

Written estimate

Equipment, duct changes, electrical, permits and the rebate path, line by line, with our price.

Install

Permits first, then the work: usually two to five working days on site.

Commissioning

Pressure test, vacuum, charge by weight, airflow and controls set before we call it done.

Find out what your panel can carry

Book the first visit. We'll run the load calculation with the heat pump we propose and tell you in writing whether the service needs to change.

Panel and service upgrades: questions

Can a heat pump run on a 100-amp electrical service?

Often, yes. A 3-ton heat pump on its own draws far less than its backup heat strips. If the load calculation fits with the strips, the range and the dryer counted, the service stays. If it's close, a smaller strip or load management can keep it.

Who deals with Eversource or National Grid during a service upgrade?

We do. The utility has to cut power at the drop before the work and reconnect after the town's wiring inspection, so we book the disconnect, the inspection and the reconnect around one working day and give you the times ahead.

How long is the power off for a service upgrade?

Plan on most of one working day. The utility disconnects in the morning, the new meter socket and panel go in, the inspector checks the work, and the utility reconnects. Keep the fridge closed and charge phones the night before.

Does a new electrical panel get rid of old knob and tube wiring?

No. A panel and service upgrade changes what comes into the house, not the wiring inside the walls. Knob and tube or ungrounded two-wire circuits move to the new panel as they are. We note what we see, and rewiring is separate work.

How much does a 200-amp upgrade for a heat pump cost?

Our typical range is $3,000 to $6,500 for the customer-side work, including the permit. Utility-side work and fees are separate. The distance from the meter to the panel, the grounding and how many circuits move over set where your price lands.

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Get an estimate for panel and service upgrades

Tell us what heats it now and which rooms aren't working. We'll measure, lay out the system and the ducts, and put the plan and the price in writing.

Step 1 of 2

The house and the work