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Heat pump repair in Boston, MA

Ducted heat pumps that won't heat, ice up, short cycle or leak, diagnosed by measurement.

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Ducted heat pump outdoor unit on a wall bracket behind an East Boston three-family in January, its coil iced over
SizedFrom a room-by-room load calculation at your town's design temperature
MeasuredDuct static pressure and airflow before and after
TestedNitrogen pressure test and deep vacuum before the charge
In writingEquipment, duct work, electrical and permits listed line by line

Inside an East Boston heat pump repair

The outdoor coil iced solid on its wall bracket, Jeffries Point, East Boston
The outdoor coil iced solid on its wall bracket
The same coil clear of ice after the defrost sensor repair, Jeffries Point, East Boston
The same coil clear of ice after the defrost sensor repair

The call

A January cold snap in Jeffries Point, a few blocks from the harbor. The second-floor apartment of a three-family has its own ducted heat pump, with the outdoor unit on a wall bracket under the rear eave. The coil is a block of ice, the apartment runs on backup strips, and the thermostat shows aux heat all day.

Finding the cause

We switch to emergency heat and let the coil thaw with the fan off before testing anything. The defrost sensor clipped to the coil reads about 3,000 ohms off its temperature chart, and its connector at the board is green with salt. The board sees a warmer coil than it has, so defrost never starts and the ice keeps building.

The repair

We replace the sensor and its harness, seal the new connector against moisture, and clean the salt film off the coil with coil cleaner and a fresh-water rinse. With the coil dry, pressures and temperatures check out, so the charge is left alone. A forced defrost then runs from start to finish.

Why not a new board or unit

The control board passes its tests once it reads a correct sensor, and the compressor and coil are sound, so neither needs replacing. Because the eave keeps rain off the coil, the report recommends a fresh-water rinse each spring and fall, and a look at the sensor plug at every maintenance visit.

Project facts
ServiceHeat pump repair: iced coil
WhereJeffries Point, East Boston
HouseThree-family, second-floor apartment system
BeforeCoil iced solid, running on backup heat
AfterNew defrost sensor and harness, coil cleaned
Price$640
Time on siteAbout three and a half hours

The house is cold, the thermostat says aux heat, and the outdoor unit is either silent or wrapped in ice. Clement Boston Heat Pumps handles heat pump repair in Boston and nearby towns for ducted heat pumps: the outdoor unit, the air handler and the controls between them.

We don’t repair gas furnaces, boilers or wall-mounted mini splits. On a ducted heat pump, we measure before we replace anything, and the repair price is in writing before the work.

Heat pump not heating?

Check the thermostat mode and the breakers first, then look at the outdoor unit. Cool air for a few minutes in January can be normal; a coil iced solid or aux heat all day is not.

Cool air during defrost

Every so often in cold, damp weather the unit reverses to melt frost off the outdoor coil. For those minutes the air at the registers feels cool unless backup heat covers it, and the outdoor unit may steam. That’s normal. Cool air for an hour isn’t, and neither is ice that keeps building.

Aux heat all day

If the thermostat shows aux or emergency heat on a 35°F day, the heat pump has stopped carrying the load. The cause can be a fault outside, a low charge, a thermostat setup problem or an undersized system. We test each before naming one. Our aux heat guide and thermostat guide cover the settings side.

Common ducted heat pump faults and their causes

A symptom narrows the list; it rarely proves the cause on its own. That’s why the repair starts with readings, not with a part off the truck.

What you notice What can cause it What we check
Outdoor coil iced into a block A failed defrost sensor or board, low charge, blocked airflow, snow over the unit Sensor resistance, a forced defrost, pressures, clearance
On and off every few minutes Oversizing, thermostat location or setup, low airflow, a failing part Run times, static pressure, thermostat wiring
Water around the air handler A clogged trap, sagging drain line, cracked pan, tripped float switch The drain path, the pan, the switch
Outdoor fan or compressor won’t start Capacitor, contactor, a tripped breaker, a failed motor Voltage, capacitance, amp draw
Loud noise outside A fan blade hitting ice, loose panels, a worn motor bearing, vibration through the stand Fan, mounts, compressor sound under load
A high bill with the house comfortable Backup heat running too much, a lockout setting, duct leaks Lockout, aux run time, duct static

Short cycling and a high bill can go back to how the system was sized and set up. When that’s the cause, a part won’t fix it, and we say so. The sizing guide explains why.

What happens on a repair visit

We start with what you saw and when. Then we read the fault codes, watch the system run through its sequence, and take electrical and refrigerant readings before touching a part.

  • Codes and pattern. Fault codes on the board or thermostat, and when the problem shows: only in deep cold, only in cooling, only at night.
  • Electrical tests. Sensors against the maker’s resistance chart, capacitors against their rating, contactor and board outputs.
  • Refrigerant readings. Pressures and temperatures, superheat and subcooling, compared with the maker’s targets.
  • Airflow. Static pressure and the filter, because a choked air handler looks like a refrigerant problem.

You get a written price for the repair. When the numbers point to a failing compressor or a leaking coil on an old system, a replacement estimate sits beside it.

Refrigerant leaks get found, not topped off

A heat pump doesn’t use up refrigerant. A low charge means a leak, and adding refrigerant without fixing it means buying the same refrigerant again next winter.

We find the leak with an electronic detector, bubble solution or a nitrogen standing test, repair it, pressure-test with nitrogen, pull a vacuum below 500 microns and weigh the charge back in. Flare joints at the air handler and line sets rubbing on framing are places to look first.

Older refrigerants

A system on R-22 can still be repaired with reclaimed refrigerant, but it’s expensive and the equipment is old. Newer systems use R-410A or R-454B, and their parts aren’t interchangeable. Our refrigerant guide explains the change.

Near the harbor, salt is part of the diagnosis

In East Boston, South Boston, Winthrop, Revere and along the Quincy shore, salt air works on outdoor coils, fin edges and electrical connectors. Near the water, sensor plugs and fan motors get checked early.

Makers of coastal units advise keeping the unit out of direct spray, letting rain wash it instead of tucking it under an eave, and rinsing it with fresh water. We clean the salt film as part of the repair, and a yearly heat pump maintenance visit keeps it from building back.

When repair stops making sense

A failed compressor or a leaking outdoor coil on a system past its middle years costs a large share of a new one. That’s when we put both numbers in front of you.

Our typical range to replace an existing ducted heat pump is $12,000 to $24,000. Replacing a heat pump qualifies for Mass Save’s basic rebate, $250 per ton up to $2,500, not the larger whole-home amount. See heat pump replacement and the lifespan guide.

Indoor parts on their own

A cracked drain pan, a failed blower motor or a leaking indoor coil doesn’t always mean a new outdoor unit. Where the outdoor unit is sound and the refrigerants match, air handler replacement can be the right repair.

What we don’t take on

Gas furnaces, boilers, oil burners and wall-mounted ductless units are outside what we repair. If a dual-fuel system’s furnace side fails, a heating contractor handles the burner; we check that the heat pump and the controls hand off to it correctly once it’s fixed. A dual-fuel heat pump page explains how that handoff is set.

What's included

Repair or replace a ducted heat pump

RepairReplace the outdoor unit or system
Typical failuresSensors, capacitors, contactors, fan motors, drains, an accessible leakA failed compressor, a leaking coil, a system on R-22
AgeMost of its life aheadLate in its life, with more failures likely
RefrigerantR-410A or R-454B, parts availableR-22, which is no longer produced
RebatesNoneMass Save's basic rebate when replacing a heat pump
What you get in writingOne repair priceThe repair price beside a replacement estimate

Related resources

How a job runs

First call

You tell us what heats and cools the house now, which rooms aren't working, and roughly where the house is.

Home visit

We measure the house for a load calculation, test the ducts, check the panel and look for an outdoor spot.

Written estimate

Equipment, duct changes, electrical, permits and the rebate path, line by line, with our price.

Install

Permits first, then the work: usually two to five working days on site.

Commissioning

Pressure test, vacuum, charge by weight, airflow and controls set before we call it done.

Get the heat pump checked

Describe what it's doing and when it started. We'll find the cause and put the repair price in writing.

Heat pump repair: questions

Why does my heat pump blow cool air for a few minutes in winter?

It's probably defrosting. In cold, damp weather the outdoor unit reverses for a few minutes to melt frost off its coil, and the air at the registers cools unless backup heat covers it. If cool air lasts an hour, or the coil stays iced, something is wrong.

Do you repair gas furnaces, boilers or wall-mounted mini splits?

No. We repair ducted heat pumps only, including ducted and small-duct air handlers. A gas furnace that serves as dual-fuel backup needs a heating contractor for its burner side; we handle the heat pump and the controls between them.

My heat pump needs refrigerant every year. Is that normal?

No. Refrigerant isn't used up, so a system that needs it every year has a leak. We find the leak, repair it, pressure-test with nitrogen, pull a deep vacuum and weigh the charge back in, so you stop paying for the same refrigerant.

Which heat pump failures are worth fixing on an older system?

It depends on what failed. A sensor, capacitor or fan motor is worth fixing at almost any age. A dead compressor or a leaking coil on an older system costs a big share of a new one, so we price both and let you compare.

How is a heat pump repair priced?

The diagnostic visit is priced when you book it. Once we know the cause, the repair gets its own written price for parts and labor before the work starts. Refrigerant repairs list the leak repair, the pressure test and the charge separately.

Related services

Get an estimate for heat pump repair

Tell us what heats it now and which rooms aren't working. We'll measure, lay out the system and the ducts, and put the plan and the price in writing.

Step 1 of 2

The house and the work